The Sai Extrumech Pvt. Ltd. have created a powerful force in the wire and cable marketplace. We manufacture complete wire and cable systems for building and communication wire, construction wire, automotive wire, high temperature wire, and specialty wire applications. Systems are available with a wide range of extruders, payoffs and tension brakes, take-ups, and auxiliary equipment including cooling troughs, capstans, caterpillars, and accumulator systems. Laboratory equipment, customized feed screws, and control systems are also available.

Extrusion Line Components
Extrusion lines can be built with a wide range of extruders, payoffs and tension brakes, take-ups and auxiliary equipment including cooling troughs, capstans and accumulator systems. Laboratory equipment, customized feedscrews, and control systems are also available.

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Complete Extrusion Systems
We supply complete wire and cable extrusion systems for communication, construction/building, telephone, and automotive wire, high temperature wire, optical fiber and specialty wire. Capabilities include communication cable systems, automotive cable systems, power cable systems, construction cable systems, fiber optic systems and coaxial cable systems. All wire and cable extrusion systems are available with Clipper take-ups, payoffs and spoolers, customized feeds crews and patented micro-processor based control systems.

Wire Handling Equipment
We offer high performance wire handling equipment including capstans, payoffs and take-ups, and linear caterpillars.

Capstans Belt wrap capstans are available from 6 to 84 inches (150 to 2,133mm) in diameter, dual wheel multi-pass configurations from 12 to 32 inches (300 to 813mm) in diameter, with lengths to 40 feet (12 meters) in dry and wet arrangements. Linear capstans (caterpillar) from 14 to 80 inches.

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Payoffs and Take-Ups

Sai Extumech Pvt. Ltd. offers a complete range of payoff and take-up systems designed to handle products as small as 40 awg soft copper and as large as jacketed cable to 6 inches in diameter.

The payoff product offering includes flyer type, single and dual, in sizes from 24-inch to 50-inch with accompanying lift trucks and tension brake assemblies.

Single reel payoffs, both motorized and drag type, and single reel take-ups in various configurations including roll-thru, retracting arm shiftless and shaft type, with ranges from 12-inch to 120-inch flange diameters with weight capacities to 40,000 pounds. For precise control, a complete line of oscillating designs is available.

Dual reel fully automatic take-ups range in size from 6 to 50 inch and include both shaft types for speeds to 5,000 fpm and shiftless designs running at speeds to 9,500 fpm.

Single reel, dual reel, flyer, and portal pay-offs and take-ups for a wide range of applications. Options are available for portal, cantilevered arm, and floor traversing.

Specialty Equipment Equipment is available for fiber optic cable lines, CATV cable lines, high temperature wire lines, and silicone rubber lines.

Auxiliary Equipment Auxiliary equipment including cooling troughs, capstans, semi-automatic and fully-automatic spoolers, caterpillars, wire pre-heaters, and curing systems can be supplied based on application.

Technical Specification Extrusion line single layer
Technical Specification Extrusion line dual or triple layer
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