Cable and Wire Extrusion Line Manufacturer

Engineer operating a cable extrusion line control panel

Introduction

Sai Extrumech manufactures Cable and Wire Extrusion Lines for producing the single-core insulated wires used for internal electrical installation in homes, offices and industrial buildings — typically 1.0mm² to 6.0mm² conductors insulated with PVC, FR (flame-retardant) or FRLS (flame-retardant low-smoke) compounds to IS 694. The commercial priority here is high line speed and consistent quality at volume.

Sai Extrumech configures these Cable and Wire Extrusion Lines for very high throughput — running well above 1000 metres per minute on fine conductors — with a 45–70mm extruder optimised for PVC, a high-speed crosshead, an extended cooling trough sized for the line speed, online spark testing, inkjet marking, and automatic dual take-up for continuous production without stopping. Screw design is tuned to PVC's heat sensitivity to avoid degradation at speed.

Application

  • Internal wiring for residential, commercial and industrial buildings
  • Electrical panels, lighting and distribution circuits
  • FR/FRLS wiring for fire-safety-rated installations

Why Choose Sai Extrumech?

Sai Extrumech’s building-wire extrusion lines are engineered for maximum stable output, giving wire manufacturers high productivity with consistent insulation quality to IS 694.

Cable and Wire Extrusion Line Configurations

Sai Extrumech, an experienced cable extruder machine manufacturer, offers flexible Cable and Wire Extrusion Line configurations with different extruder sizes and single-, dual- and triple-layer systems to meet the requirements of different wire and cable applications. The suitable configuration is selected according to the cable type, conductor size, insulation material, required output and production requirements.

The table below shows the available extrusion configurations and their suitability for building wire, control cable, instrumentation cable, optical fiber and power cable applications.

cable and wire extrusion line machine
TypeExtrusion LineBuilding WireControl CableInstrumentation CableOptical FiberPower CableMedical Tubing
Single Layer25mm❌❌❌❌❌✅
Single Layer30mm❌✅✅❌❌✅
Single Layer45mm✅✅✅✅❌✅
Single Layer50mm✅✅✅✅❌❌
Single Layer65mm✅✅✅✅✅❌
Single Layer80mm✅✅✅✅✅❌
Single Layer10mm❌✅✅❌❌❌
Single Layer120mm❌✅✅✅✅❌
Dual Layer45mm-25mm✅❌✅✅✅✅
Dual Layer50mm-30mm❌❌✅❌❌✅
Dual Layer65mm-45mm✅✅✅✅✅❌
Dual Layer80mm-50mm✅✅✅✅✅❌
Dual Layer100mm-65mm❌✅✅✅✅❌
Dual Layer120mm-65mm❌✅✅✅✅❌
Triple Layer25-45-30mm✅❌❌❌❌✅
Triple Layer30-65-45mm✅❌❌❌❌✅
Triple Layer45-80-50mm✅❌❌❌❌✅

Key Features of Our Building Wire Lines

Building wire (house wiring) is the highest-volume cable type, so the line must run fast with reliable PVC insulation quality. Our building wire extrusion lines apply PVC or FR-LSZH insulation at high speed for 1.0–6.0 mm² house wire.

Key features:

  • High-speed PVC / FR-LSZH insulation
  • 1.0 to 6.0 mm² building and house wire
  • Tight concentricity and colour consistency
  • In-line spark testing and diameter control
  • Complete high-output line with dual take-up
Wire and cable extrusion line production hall in India

Related Wire & Cable Extrusion Lines

Explore Sai Extrumech's application-specific wire and cable extrusion lines designed for different cable manufacturing requirements, including industrial, power, solar, optical fibre and other specialized cable applications.

Industrial Cable Extrusion Line

Industrial Cable Extrusion Line

Extrusion lines for control and instrumentation cables used in industrial plants.

 Submersible Cable Extrusion Line

Submersible Cable Extrusion Line

High-durability extrusion lines for water-resistant submersible pump cables.

 Power Cable Extrusion Line

Power Cable Extrusion Line

Heavy-duty single, dual and triple layer lines for LT/HT power cable insulation.

 Optical Fibre Cable Extrusion Line

Optical Fibre Cable Extrusion Line

Precision extrusion lines for buffer tube and optical fibre cable sheathing.

 THN/LAN Cable Extrusion Line

THN/LAN Cable Extrusion Line

High-speed lines for THHN wire and LAN/data communication cable production.

 Solar Cable Extrusion Line

Solar Cable Extrusion Line

UV and weather-resistant XLPE insulation lines built for solar PV cables.

 Sioplas Triple Layer Cable Extrusion Line

Sioplas Cable Extrusion Line

Moisture-cure crosslinked polyethylene extrusion lines for Sioplas cables.

 Tandem Cable Extrusion Line

Tandem Cable Extrusion Line

Dual and multi-layer extrusion lines for tandem cable production at high speed.

Looking for a Reliable Cable and Wire Extrusion Line?

Get in touch with Sai Extrumech for the right extrusion solution for your wire and cable manufacturing requirements.

FAQS

What is an extrusion line for wire and cable?

 An extrusion line for wire and cable is a manufacturing system designed to produce high-quality wire and cable products. It typically involves feeding raw materials into an extruder, which melts and shapes them into the desired wire or cable form through a die.

What types of wire can be made in SAI’s extrusion line?
  • Extr line – Building wire
  • Industrial cable
  • Submersible cable
  • Power cable
  • Optical fibre cable
  • THN/LAN Cable
  • Solar cable
  • Sioplas cable 
  • Tandum cable
What are the key components of an extrusion line for wire and cable?

The key components of an extrusion line include:

  • Extruder
  • Cooling Trough
  • Take-Up and payoff.
  • Control System
  • Capstan
Can Sai Extrumech customize extrusion lines for specific requirements?

Yes, Sai Extrumech offers customized extrusion lines tailored to meet specific customer requirements. We work closely with our clients to understand their needs and design solutions that optimize performance and efficiency.

What are the benefits of using Sai Extrumech's extrusion lines for wire and cable?

Benefits include:

  • High precision and efficiency.
  • Affordable units with excellent quality
  • Customizable solutions to meet specific needs.
  • Expert technical support and service.

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