Is Your Extruder “Eating” Your Profits? The Truth About Material Wastage

In cable and pipe manufacturing, raw material (PVC, XLPE, or PE) is your biggest expense. If your extruder lacks precision, you aren’t just making cables—you are giving away free material with every meter produced.

The “Overweight” Problem

Most older or generic extruders struggle with Concentricity (keeping the wire perfectly centered in the insulation). To meet safety standards, operators often over-extrude insulation to compensate for poor centering.

• Result: You use 10-15% more material than necessary.
• Cost: That’s lakhs of rupees in wasted resin annually.

The Sai Extrumech Fix: Precision Engineering

At Sai Extrumech, we don’t just build machines; we build profit-savers. Our Self-Centering Cross Heads and precision-engineered Screw Barrels ensure:

1. Perfect Concentricity: The conductor stays dead center.
2. Thinner Tolerances: You can run closer to the minimum required thickness without breaching safety limits.
3. Zero Start-up Scrap: Our high-speed lines stabilize instantly, reducing the pile of waste at the start of a run.

Stop Burning Cash on Resin

Your machinery shouldn’t be a liability. Whether you are running a 70mm High-Speed Line or a delicate Medical Tubing operation, accuracy is the only metric that matters for your bottom line.

Upgrade to precision. Upgrade to Sai Extrumech.