Extruder Tooling Manufacturers in India
Sai Extrumech is a trusted extruder tooling manufacturer India companies rely on for precision dies, tips, and die holders engineered for cable and wire extrusion lines. Based in Faridabad, we supply high-quality tooling components to meet demanding production requirements across India and internationally.
Introduction
Sai Extrumech offers a wide range of Extruder Tooling, precision-engineered to complement extrusion systems and enhance production efficiency. These tools are crafted with attention to detail, ensuring exact fits and optimal performance.
Features
- High-Precision Design: Guarantees seamless compatibility with Sai Extrumech extruders and other systems.
- Durable Materials: Crafted from premium alloys to ensure extended life and resistance to wear.
- Custom Options: Tailored tooling available for specific production requirements.
- Easy Integration: Simple installation and setup for minimal downtime.
SAI's Tips and Dies ensure unmatched precision with
- Certified high-quality steel material.
- Design for various cable applications.
- Accuracy of 0.010mm.
- Premium materials like hardened steel and tungsten carbide inserts.
- Manufactured to meet international standards and replace low- quality tooling.
As a leading extruder tooling manufacturer India trusts, Sai Extrumech delivers precision tooling solutions for cable and wire extrusion lines.
Applications
- Medical Extrusion: Catheters, IV lines, and silicone tubing.
- Automotive Tubing: Multi-layer fuel and brake lines.
- Industrial Use: Pneumatic and general-purpose tubing.
Custom Extruder Tooling: Crossheads, Tips & Dies
We manufacture custom extruder tooling for any extruder make or model: crossheads, tips and dies, and the precision components that shape insulation and sheathing around wire and cable. Tooling is a consumable — it wears, and it changes with every new product — so a reliable tooling supplier keeps your line flexible and running.
- Crossheads — fixed-centre and adjustable-centre, for single and dual-layer insulation
- Tips and dies machined to your conductor size and wall specification
- Tooling for medical, automotive, building-wire and MV cable applications
- Matching screws and barrels and spare parts
Send us a drawing or a sample and the extruder it runs on, and we will produce tooling to match — new sets or replacements for worn tooling.
Need a quote? Tell us your extruder make, screw diameter and material — request a quote and we will send specifications and pricing.
Specs:
| Type of Cable | Products |
|---|---|
| Building / Domestic Cable | Wire guide, Extrusion Dies |
| Instrument Cable | All types of Extrusion Tooling |
| Optical Fibre Cable | Simplex, Duplex / FTTP tooling |
| Power Cable | Fixed & Manual centre extrusion tip & dies |
| HT Cable | Nozzle, mediator, final die |
| EHV Cable | Nozzle, mediator, final die |
| Medical Cable | All types of Extrusion Tooling |
| Pipe | All types of Extrusion Tooling |
FAQS
A crosshead is a crucial component in extrusion processes, used to direct the flow of molten material around a core to form a specific shape. It ensures uniform coating and precise dimensions in the extruded product.
Sai Extrumech offers a variety of crossheads, including those for:
- Fixed center crosshead
- Manual centre
- In Line head
- Tube head
- Extruder tooling
- Spare parts
Our crossheads are designed to process a wide range of materials, including various polymers like PVC, PE, XLPE, and more. The choice of material depends on your specific application and requirements.
Choosing the right crosshead depends on the specific requirements of your application, such as the material being extruded, the desired shape and dimensions, and the production speed. Our experts at Sai Extrumech can help you select the best crosshead for your needs.
Related Products: Fixed Center Crosshead | Screw and Barrels
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