Industrial Cable

Introduction

Industrial cable extrusion lines manufacture the heavy-duty control, instrumentation and flexible power cables that survive the harsh conditions of factories, machinery and automation systems — exposure to oil, heat, continuous flexing, and mechanical abrasion. These are typically multi-core constructions requiring tight dimensional control across many conductors.

Sai Extrumech configures these lines for PVC, PUR (polyurethane) and TPE compounds, with extruders and screws selected for abrasion-resistant and highly filled materials. The setup includes precision crossheads for thin, consistent insulation walls, multi-pass cooling, and constant-tension haul-off to prevent core deformation. For flexing applications such as drag-chain and robotics cables, the line is tuned for fine-stranded conductors and a flexible, durable sheath.

Applications:

  • Control and instrumentation wiring in industrial plants
  • Machinery, robotics and drag-chain (continuous-flex) cables
  • Automation and motor-connection cables
  • Oil- and heat-resistant equipment wiring

Why Sai Extrumech: We match screw metallurgy and crosshead tooling to demanding industrial compounds, delivering consistent wall thickness and sheath durability under continuous production.

Industrial Cable

FAQS

What is an extrusion line for wire and cable?

 An extrusion line for wire and cable is a manufacturing system designed to produce high-quality wire and cable products. It typically involves feeding raw materials into an extruder, which melts and shapes them into the desired wire or cable form through a die.

What types of wire can be made in SAI’s extrusion line?
  • Extr line – Building wire
  • Industrial cable
  • Submersible cable
  • Power cable
  • Optical fibre cable
  • THN/LAN Cable
  • Solar cable
  • Sioplas cable 
  • Tandum cable
What are the key components of an extrusion line for wire and cable?

The key components of an extrusion line include:

  • Extruder
  • Cooling Trough
  • Take-Up and payoff.
  • Control System
  • Capstan
Can Sai Extrumech customize extrusion lines for specific requirements?

Yes, Sai Extrumech offers customized extrusion lines tailored to meet specific customer requirements. We work closely with our clients to understand their needs and design solutions that optimize performance and efficiency.

What are the benefits of using Sai Extrumech's extrusion lines for wire and cable?

Benefits include:

  • High precision and efficiency.
  • Affordable units with excellent quality
  • Customizable solutions to meet specific needs.
  • Expert technical support and service.

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